Author: asarangan
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285,000 miles
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Crankshaft Sprocket and Seal
My Kia has had a persisient oil leak for years, which I finally traced down to the crankshaft seal. It is a $5 part, but to get to the seal, all of the following items have to be removed: accessory belts, water pump pulley, timing belt cover (three pieces), timing belt rollers, timing belt tensioner,…
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Instrument cluster
My check engine light has been off for a long time, not because there weren’t any error codes, but because the light bulb was burnt out. Replacement requires removal of the entire instrument cluster, and pulling the panel out. However, this is quite easy to do. First the lower center panel trim has to be…
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250,000 miles!
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Rear Shocks
Whereas the front suspension has a strut unit consisting of the shock running inside the spring, the rear suspension contains the spring separate from the shock. Replacing the rear shock is relatively easy. It is held with two bolts at the top attached to the frame body, and one bolt and bushing at the bottom…
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Strut Replacement
Replacing struts is one of the simplest jobs one can do on the vehicle. The strut is a single unit that contains the suspension spring coil and the shock absorber (dampener). The spring is kept compressed under tremendous pressure inside the strut. It is like a loaded gun. Therefore, it is not worth the trouble…
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CV axles and ball joints
The biggest challenge in replacing the CV axles is the removal of the old axles. The shaft is locked inside the transmission with an expanding C-clip. To release the shaft, it has to be pulled sharply to make the C-clip compress and slip out of its retaining groove. First, the steering tie rod has to…
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Transmission Fluid
I was losing transmission fluid. I noticed this while driving uphill – the climb power just didn’t feel right. The Kia calls for SP-III fluid. While in a hurry, I took a guess and bought Dextron-III from the store, thinking that the “III” probably means it is equivalent to SP-III. I was wrong. This is…
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Water Pump Replacement
One would think that replacing a water pump should not require tearing down the engine. But on the Kia Rio, the water pump is buried inside the engine block behind the timing belt making it a major job. A lot of things have to be removed to access the water pump. Additionally, a leaking water…
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Transmission Range Sensor
I’ve had repeated problems with starting. After replacing the battery, starter and ignition key switch, the only remaining component in the system is the transmission range sensor. This vehicle has no starter relay – it is built into the starter. Incidentally, I also found that the 10A starter fuse is completely unused in this car.…